Automation system integration connects machinery, electrical panels, robots, and monitoring software into a unified operating line. This is a common step when factories expand production capacity or upgrade older equipment.
01System Integration Process
- Survey the existing production line, identify bottlenecks and define output targets.
- Propose a solution: control equipment, sensors, robots and monitoring software.
- Prepare electrical drawings, communication network diagrams and control panel designs.
- PLC, HMI and SCADA programming, simulation and trial runs at the workshop.
- On-site installation, alignment, load testing and acceptance.
- Operator training, documentation handover and post-handover support.
02Factors Affecting Costs
- Number of control points, sensors and motors to be connected.
- Equipment brands used and the level of system redundancy.
- Requirements for monitoring software, reporting and data connectivity.
- Allowable downtime during installation and changeover.
03Experience That Helps Projects Succeed
- Clearly agree on the scope of work and acceptance criteria from the outset.
- Select equipment widely available in Vietnam for easy replacement.
- Prepare contingency plans for the production line transition.
- Train the in-house maintenance team to quickly resolve common issues.
View automation projects Tâm Phát JSC has implemented or contact us for advice for your production line.